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Okay so I have access to a gun range and can recover thousands of pounds of lead and copper, what do

I have a rig set up and with a test, I was able to reclaim 96 pounds of lead and 33 pounds of copper in 2 hours of free time when I do nothing else anyways. Would I need to melt the lead into 1 pound bars ( I have the RCBS 10 bar molds) that can hold copper also. The Lead is easy to melt, heck a hot camp fire can do that, how would I go about an economical way to melt the copper? Could I build a rig and use firebrick, charcoal and compressed air? I know there is a lead cleaner you pour i when it is liquid to remove impurities and creates slag on top to scrape off, what about the copper? Is there a cheap, electric one (110-120) volt I could take out and run off a generator that runs off homemade bio-diesel I make from fast food rest. oil I get for free (will remain nameless). My only cost would be a cheaper generator if I needed one, a larger crucible for the copper (lead I have a 1 gallon cast bucket), purifying materials and a way to heat the copper up. I figure on any given weekend I could pull 500-700 pounds of lead and 100-200 pounds of copper ( I also have a ton of older copper wire my gramps left me) I would melt too.

Thoughts- Gecko no need to comment. I have seen your 8 grain, graphite mold, sold at melt rants.

Thanks!

Comments

  • 33 lbs of copper ? Are you talking about spent cartrige casings ? If so I thought they were brass or aluminum. In any case, thats a great idea for metals salvage ! In answer to your question, I think that the lead would be tough to sell due to its toxic properties and at such a low value, why risk the loss of brain cells by smelting it yourself ? The copper is of course another story and rather than melting it, why not just sell it to a copper scrap dealer?

    If it is brass shell casings, I know a bunch of muntions shops and hobby shooters will buy them intact to use for reloads. The aluminum ones generally can't be used for reloads due to the damage they incur when fired, but they are atill worth something to the scrap dealers.

    image
  • Copper Jackets on bullets split off or the lead is easily melted out of them. Lead is $1 per pound, with gloves and a mask what is the danger?
  • The brass cases are better picked up, cleaned and resold to loaders. The aluminum cases go in a bag with cans and would get recycled too.
  • jmski52jmski52 Posts: 22,822 ✭✭✭✭✭
    There is a gun show here this weekend. Will anyone there buy my spent casings?
    Q: Are You Printing Money? Bernanke: Not Literally

    I knew it would happen.
  • bestmrbestmr Posts: 1,776 ✭✭✭
    There's a place near me where people just go shoot in the woods. TONS of empty casings both brass and aluminum. I may just go over there this weekend and collect them all. If for anything, just to clean the place up a little. If anyone is a reloader, let me know and I'll see what I can find.
    Positive dealing with oilstates2003, rkfish, Scrapman1077, Weather11am, Guitarwes, Twosides2acoin, Hendrixkat, Sevensteps, CarlWohlforth, DLBack, zug, wildjag, tetradrachm, tydye, NotSure, AgBlox, Seemyauction, Stopmotion, Zubie, Fivecents, Musky1011, Bstat1020, Gsa1fan several times, and Mkman123 LOTS of times
  • Here are 2 of the bars poured today, each about 500 grams, pure lead, at a buck a pound, $2 bucks and I could crank alot out. Just need to figure out the copper piece, anyone?

    image


  • << <i>Lead is $1 per pound, with gloves and a mask what is the danger? >>



    Would the EPA be happy with someone smelting lead in their backyard? Give them a call if they say it's ok I'm sure there's no problem. I'd say just take it all to a refinery if you can find one.
    Still thinking of what to put in my signature...
  • TwoSides2aCoinTwoSides2aCoin Posts: 44,286 ✭✭✭✭✭
    I agree with last poster. Why subject yourself. Take it directly to a refinery. Of course the processed ingots will get more money. In either event ... Kudos to you for getting the lead out image
  • VikingDudeVikingDude Posts: 1,342 ✭✭✭
    Check locally to see if anyone makes fishing supplies.
  • In my state, many shooting ranges are taking advantage of lead prices and contracting this work out.

    If this is an ongoing project, remember to have your blood tested.
  • tincuptincup Posts: 5,123 ✭✭✭✭✭
    edited to remove 'crap' advice that OP did not want to hear.
    ----- kj
  • BarndogBarndog Posts: 20,490 ✭✭✭✭✭


    << <i>

    << <i>Lead is $1 per pound, with gloves and a mask what is the danger? >>



    Would the EPA be happy with someone smelting lead in their backyard? Give them a call if they say it's ok I'm sure there's no problem. I'd say just take it all to a refinery if you can find one. >>



    yeah, it's always a good idea to call the government, since they are there to help image
  • topstuftopstuf Posts: 14,803 ✭✭✭✭✭
    At a nearby shooting area, Vietnamese families are underfoot all over the place collecting brass.
    Don't smelt. Sell to scrap dealer.
  • Save it. In the right situation, it could be much more valuable than a so called precious metal. And you're in to it cheap enough, so why not.
  • derrybderryb Posts: 36,793 ✭✭✭✭✭
    I've been considering moving from PMs to hazardous waste myself.

    "Interest rates, the price of money, are the most important market. And, perversely, they’re the market that’s most manipulated by the Fed." - Doug Casey

  • PerryHallPerryHall Posts: 46,111 ✭✭✭✭✭
    Melting lead is quite safe if done in a well ventilated area or outside---thousands of shooters cast their own bullets without any ill effects.

    Worry is the interest you pay on a debt you may not owe.
    "Paper money eventually returns to its intrinsic value---zero."----Voltaire
    "Everything you say should be true, but not everything true should be said."----Voltaire

  • Yeah, there is some crap posted here, I have been a competitive shooter and have casted 100's of thousands of bullets in .38 SPCL WDCT, .38 super, 9mm, etc. I am not doing this in the back yard, read the post, it will be done sight, where the lead already lies. I agree with he blood tested and that is a regular thing.
  • BaleyBaley Posts: 22,660 ✭✭✭✭✭
    I don't understand why you ask what we think? Your mind is made up, have fun and good luck with selling the stuff, my only advice is about not counting chickens

    Liberty: Parent of Science & Industry

  • tincuptincup Posts: 5,123 ✭✭✭✭✭
    Umm... ok. Sorry for posting 'crap'. Previous 'crap' advice has been removed. Have fun.

    One final point though. There is a big difference between casting bullets at home for one's own use... and refining lead for resale, which is what I though you were referring to.

    So ignore the advice? you asked for and proceed and prosper. image
    ----- kj
  • Refine? Refine what? Even casters mix the anti-slag liquid in to cast for clean bullets. This isn't cyanide refining, those bars and molds are sold to re loaders. It is the same exact thing, copper is where is was going and no one really answered about copper. Prosper, well at $0 overhead, even sold at $.50/pound it is free money. If you read the proper precautions were and are taken in reference tot he lead. Take a chill pill.
  • MsMorrisineMsMorrisine Posts: 33,019 ✭✭✭✭✭
    what's it take to melt the copper?

    also, that cost to melt doesn't sound like $0 overhead.
    Current maintainer of Stone's Master List of Favorite Websites // My BST transactions
  • No overhead for lead, lead. Still haven't gotten the copper answer. Do you guys just pick and chose what to cut and paste to?
  • tincuptincup Posts: 5,123 ✭✭✭✭✭
    "Take a chill pill"

    Thanks for the advice... but no chill pills needed here whatsoever. I'm good with whatever you decide to do with your project. image
    ----- kj
  • MsMorrisineMsMorrisine Posts: 33,019 ✭✭✭✭✭
    ooops.

    so you don't melt the lead? do you just beat it into bars?

    Current maintainer of Stone's Master List of Favorite Websites // My BST transactions
  • No I melt the lead, rocks as a base, a cast iron pot I already had and hard wood coals make for a quick melt. Wood is free, oh sorry, the saw my father gave me when I was 12 for deer stand trimming cuts the wood, I put it on the fire (wood is free from trees) and I pour into the mold I already have. Other than the Salad or burger for fuel for my body that is all I can see as overhead, what am I missing? Oh the armed guards, well it is a gun range so that is free too?
  • PerryHallPerryHall Posts: 46,111 ✭✭✭✭✭
    Nothing wrong with stockpiling some free lead. Load up on primers, powder, and shell casings and should should be set.

    Worry is the interest you pay on a debt you may not owe.
    "Paper money eventually returns to its intrinsic value---zero."----Voltaire
    "Everything you say should be true, but not everything true should be said."----Voltaire



  • << <i>Save it. In the right situation, it could be much more valuable than a so called precious metal. And you're in to it cheap enough, so why not. >>



    Probably not, every car, and there are a few, has 30+ lbs in the battery. Copper smelting can be toxic, the smelting process will give off Arsenic. You can sell copper scrap at many salvage yards. As kids we use to dive off a rock shelf in the river will lived by to retrieve props, outdrives, heck even entire out boards. The brass props fetched good money. The scap dealer we sold them to, took just about anything metal.
  • One hit on a google search suggests copper can be melted in a shaft furnace at 2400 deg F.

    Here, scroll down to melting

    In refining the last step is always electrorefining to get the product pure but presumably that would not be necessary with recycled copper. Can't imagine refining copper would be viable or cheap enough to do at home but I guess with the right furnace it could be done on a medium scale.

    Regarding the lead thing, sorry, I was just giving my opinion which includes red flags when dealing with products such as lead.
    Still thinking of what to put in my signature...
  • OldEastsideOldEastside Posts: 4,602 ✭✭✭✭✭
    Don't know a economical way for copper, internet searches should give an idea,
    not gonna claim I know, cause I don't, I have casted lead and am happy with my
    results, but its cool you have a place still, there extinct here in So Cal, HECK were
    lucky if you can find primers out here.

    Good Luck TN, let us know your results.

    Steve
    Promote the Hobby
  • MsMorrisineMsMorrisine Posts: 33,019 ✭✭✭✭✭
    well, you ask what people think and they are chiming in.

    it is what it is.

    there is the cost of your time, but this is a "past time" activity just like roll searching isn't really profitable if you consider the time involved, but that's what somebody enjoys(me).


    it'd seem if we had a bronze age that melting copper wouldn't require a lot.


    Current maintainer of Stone's Master List of Favorite Websites // My BST transactions
  • AUandAGAUandAG Posts: 24,760 ✭✭✭✭✭
    Send the copper to a refinery. Unless you can get .9999 (that's four nines) it is not worth
    the effort. Anything under 4 9's is just not worth doing.

    I have a friend that has a talc mine (yes, that fluffy stuff) and it's 99% pure. Worthless as
    long as there is talc that can be mined that is 99.5% or better. He's been sitting on the mine
    for over 30 years and there's no shot at it being worth a red cent until the better stuff runs
    out.

    When copper is refined it's done to .9999. You can never compete with that so just send it
    out in big amounts!

    bobimage
    Registry: CC lowballs (boblindstrom), bobinvegas1989@yahoo.com
  • Mission16Mission16 Posts: 1,413 ✭✭✭


    << <i>Melting lead is quite safe if done in a well ventilated area or outside---thousands of shooters cast their own bullets without any ill effects. >>




    Thats who you'd want to sell those ingots to.
  • derrybderryb Posts: 36,793 ✭✭✭✭✭
    Isn't the difficulty a matter of separating the copper clading from the lead?

    "Interest rates, the price of money, are the most important market. And, perversely, they’re the market that’s most manipulated by the Fed." - Doug Casey

  • jmski52jmski52 Posts: 22,822 ✭✭✭✭✭
    I went to the gun show and was surprised to get an offer on my spent brass, and in addition - I sold a crappy little gun and the ammo I had for it. I was quite pleased.
    Q: Are You Printing Money? Bernanke: Not Literally

    I knew it would happen.
  • PerryHallPerryHall Posts: 46,111 ✭✭✭✭✭


    << <i>Isn't the difficulty a matter of separating the copper clading from the lead? >>



    The solid copper should float to the top once the lead is melted and can be skimmed off.

    Worry is the interest you pay on a debt you may not owe.
    "Paper money eventually returns to its intrinsic value---zero."----Voltaire
    "Everything you say should be true, but not everything true should be said."----Voltaire

  • ambro51ambro51 Posts: 13,775 ✭✭✭✭✭
    I shot for a decade or so with the NSSA (north south skirmish association) which dressed in Civil War uniforms and fired period weapons at paper and breakable targets. Our national range is at Ft.Shenandoah in Winchester Virginia. It is a private range, and 1/4 mile long. The backstop is 125 yards or so out, and against a shale/gravel/ rock/ dirt huge hillside.

    For years....we came down on tuesday, and mined the range. You want to talk lead? think about every bullet weighing about 1/10 of a pound. One haul...we estimate 500 lbs of lead, me and my 2 daughters....

    Yup, the campfire, iron pot, rough little pits in the ground...but geez I had lead for years.

    Trouble is, the muskets use very soft pure lead, so the skirts fire form to the rifling. The carbines....the usually used harder lead since they were breechloaders. All in all though the mix worked quite well and the price was free.

    On the firing line, an unknown amount of weight in spent musket caps, brass, a few copper ones...but they are down there, being deposited since 1963. millions of them.
  • rickoricko Posts: 98,724 ✭✭✭✭✭
    My suggestion would be to melt the lead and retrieve the jackets... the copper jackets will be lead coated though, so the scrapyard will likely take that into account. It would take a fair investment to retrieve the copper in a semi-pure form. Cheers, RickO
  • "repurpose" is the new term image
    "I'm dropping my standards so that I can buy more"
  • BarndogBarndog Posts: 20,490 ✭✭✭✭✭


    << <i>I shot for a decade or so with the NSSA (north south skirmish association) which dressed in Civil War uniforms and fired period weapons at paper and breakable targets. Our national range is at Ft.Shenandoah in Winchester Virginia. It is a private range, and 1/4 mile long. The backstop is 125 yards or so out, and against a shale/gravel/ rock/ dirt huge hillside.

    For years....we came down on tuesday, and mined the range. You want to talk lead? think about every bullet weighing about 1/10 of a pound. One haul...we estimate 500 lbs of lead, me and my 2 daughters....

    Yup, the campfire, iron pot, rough little pits in the ground...but geez I had lead for years.

    Trouble is, the muskets use very soft pure lead, so the skirts fire form to the rifling. The carbines....the usually used harder lead since they were breechloaders. All in all though the mix worked quite well and the price was free.

    On the firing line, an unknown amount of weight in spent musket caps, brass, a few copper ones...but they are down there, being deposited since 1963. millions of them. >>



    that sounds like lots of good times!
  • Honestly getting 99.999 (five 9) copper is easier if you "don't" smelt it. You could put all the scraps in a wire mess bag and electroplate onto a copper anode plate. You need copper sulfate for the solution. This is how they get 5 nine silver and gold.




    << <i>Send the copper to a refinery. Unless you can get .9999 (that's four nines) it is not worth
    the effort. Anything under 4 9's is just not worth doing.

    I have a friend that has a talc mine (yes, that fluffy stuff) and it's 99% pure. Worthless as
    long as there is talc that can be mined that is 99.5% or better. He's been sitting on the mine
    for over 30 years and there's no shot at it being worth a red cent until the better stuff runs
    out.

    When copper is refined it's done to .9999. You can never compete with that so just send it
    out in big amounts!

    bobimage >>

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